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Working Mechanism of Inkjet Printing: Now that we’ve understood the principle of high-resolution printing, let’s move on to the mechanism of how inkjet printers, the heroes of high-resolution printing, function. Inkjet printers operate based on a relatively straightforward yet elegant method. The key operation revolves around propelling droplets of ink onto a printing medium, which is typically paper. This propelling action is controlled by several tiny nozzles situated on the printer’s head. These nozzles, also referred to as jets, release ink onto the paper following a specific pattern, which is determined by the printer’s software.
Since becoming commercially available in the early 1950s, continuous inkjet (CIJ) printers have been one of the most reliable options for industrial coding operations. Generally constructed from steel and weighing close to 100 lbs once filled with ink, these relatively large machines are designed to place informative markings such as best-by dates, lot codes, and other important information on a variety of porous and non-porous materials. CIJ printers are able to make these encodings at high speed, meeting the output requirements of a number of demanding industries. Of course, if you are interested in acquiring one of these machines for your manufacturing line, you are likely asking yourself, “how does a continuous inkjet printer work and what advantages can I expect from adding one to my enterprise?” This article will cover just that with a brief breakdown of CIJ systems, what actions they perform, and how they can benefit the modern production line.
The realm of industrial production is inherently a universe of motion, precision, and constant activity. In such an environment, any disruption can result in significant time and financial losses. One of the cornerstones of this bustling landscape is the printing process. To satisfy the need for seamless, uninterrupted production, continuous inkjet printers, often referred to as CIJ printers, have emerged as an invaluable asset.
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The clarity and resolution of the print output are heavily reliant on two primary factors: the precision of the ink droplets being expelled and the number of nozzles present on the print head. Each droplet of ink plays a part in the final picture — the more precise these droplets, the finer the output. High-resolution inkjet printers take this precision to another level. They are equipped with a larger number of nozzles compared to their lower resolution counterparts. A greater number of nozzles allows for a more detailed, intricate, and sharper image as more ink droplets can be precisely positioned within the same space. This not only enhances the resolution but also the overall quality of the print.